Tips on Troubleshooting Your Home Thermostat. Before assuming your furnace is broken, remember that you could have a malfunctioning thermostat. The thermocouple generates a small voltage (.015 volt or so) directly from the heat of the pilot flame. This is used to energize an electro magnet in the gas valve. Williams Counter. Flow Direct Vent Gas Wall Furnace. This is a partial text extraction from the pdf, to download the pdf, click the Manual tab. If you want to search this text, hold control and F, and type the word you are looking for. Page: 1. INSTALLATION & OPERATING INSTRUCTION MANUAL owners COUNTERFLOW DIRECT VENT manual GAS WALL FURNACES MODEL NOS . READ THIS OWNERS MANUAL 4. CAREFULLY BEFORE YOU INSTALL 5. YOUR NEW WILLIAMS WALL FURNACE 6. WARNING : If the information in this manual is not followed exactly , a fire or ex - FOR USE WITH plosion may result causing property NATURAL GAS ONLY damage , personal injury or loss of life . WHAT TO DO IF YOU SMELL GAS . Follow the 5. 50. FOR USE WITH Installation and service must be per - LIQUEFIED formed by a qualified installer , service PETROLEUM ( L . GAS ONLY WARNING : Improper installation , adjust - Save This Manual For ment , alteration , service or maintenance Future Reference . Refer to this manual . For assistance or additional information consult a qualified installer , service agency or the gas supplier . WARNING : This direct vent furnace is approved for aftermarket mobile home installations ( once the mobile home is sold , installed and stationary ) unless prohibited by local codes . Not for mobile home manufacturer ( factory ) installation . Do not install any of these furnaces ( natural or L . For over 40 years Australians have been enjoying the comfort, convenience and reliability of Rinnai gas heating appliances. Our innovative products are. Gas ) in trailers or recreational vehicles . Williams Furnace Co . P3. 21. 00. 4 Page: 2. Contents Your Williams Warranty . Vent Installation . Introduction . 3 Mounting Your Furnace . Commonly reported HVAC (Heating, Ventilation, Air Conditioning) problems, along with possible causes, remedies, photos, and helpful advice. Type K Thermocouple (Chromel/Alumel). Type K Thermocouples are the most commonly used thermocouple. Type K color code and Type K charts. Basic Description . Gas Supply and Piping . Optional Accessories . Electrical Wiring . Helpful Installation Information . Start Up Procedure . ![]() Installing A Gas Furnace Thermocouple Problems GasSafety Rules . 4 Operating Your Furnace . Unpack Your Furnace . How To Care For Your Furnace . Basic Tools Needed . Furnace Technical Information . Basic Materials . Wiring Diagrams . TROUBLESHOOTING CHART . Installing Your Wall Furnace . Locating Wall Furnace and Thermostat . Repair Parts . 3. Recessed Mount Installation . SERVICE HINTS . Back Cover Surface Mount installation . How To Order Repair Parts . Back Cover Thermostat Installation . Your Warranty The Manufacturer , Wilflams Furnace Co , warrants this wa . FOB its factory . No liability is assumed by the Manufacturer for remova . LIMITED EXTENDED WARRANTY 1 . In addition to the above limited one * year warranty on the complete unit . THIS LIMITED WARRANTY IS THE ONLY WARRANTY MADE BY THE MANUFACTURER IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE ARE LIMITED TO THE SAME ONE YEAR TERM AS THIS EXPRESS WARRANTY UNDER NO CIRCUMSTANCES SHALL THE MANUFACTURER BE LIABLE FOR INCIDENTAL , CONSEQUENTIAL SPECIAL OR CONTINGENT DAMAGES OR EXPENSES ARISING DIRECTLY OR INDIRECT - LY FROM ANY DEFECT IN THE PRODUCT OR ANY COMPONENT OR FROM THE USE THEREOE THE REMEDIES SET FORTH HEREIN ARE THE EXCLUSIVE REMEDIES AVAILABLE TO THE USER AND ARE IN LIEU OF ALL OTHER REMEDIES Some states do not allow limitations on how long an implied warranty lasts , and some states do not allow the exclusion or fimitation of incidental or consequential damages , so the above limitations or exclusions may not apply to you 2 . This warranty does not include any charge for labor or installation 3 . This warranty does not extend to painted surfaces nor to damage or defects resulting from accident , alteration , misuse or abuse , or improper installation 4 This warranty does not cover claims which do not involve defective workmanship or materials DUTIES OF THE CONSUMER 1 The heating equipment must be installed by a qualified installer and operated in accordance with the installation and homeowner's instructions furnished with the equipment 2 . Any travel , diagnostic costs , service labor , and labor to repair the defective unit will be the responsibility of the owner 3 , A bill of sale , cancelled check , payment record or permit should be kept to verify purchase date to establish the warranty period . Have the installer enter the requested information in the space below . The Manufacturer neither assumes nor authorizes any person to assume for it any other obligation or liability in connection with said equipment . Service under this warranty should be obtained by contacting your dealer . Provide the dealer with the model number , serial number and purchase date verification 3 . If , within a reasonable time after contacting your dealer , satisfactory service has not been received , contact : Customer Service Department , 2. Acacia St . THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS , AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE . INSTALLATION INFORMATION Model No . This was done to assure you of receiving the best value and most re / iab / e appliance of its type available today We are confident that your Wi / / iarns furnace can provide you years of low cost , efficient , heating comfort . Thank you for purchasing a Williams furnace . Sincerely , Employees of Williams Furnace Company Introduction Please read our instructions before you install and use your furnace . This will help you obtain the full value from this furnace . It could help you avoid needless service costs , if the answer to the problem in found within this instruction manual . Basic Description The direct vent wall furnace is shipped ready to install The sealed combustion system draws combustion air against an exterior wall not exceeding 1. Always consult your local heating or plumbing inspector , The furnace heat exchanger is built of heavy gauge steel building department or gas utility company regarding treated for corrosion resistance . The fan at the top forces regulations , codes or ordinaces which apply to the installa - air down along the front , back and sides of the heat ex - tion of a direct vent furnace . The furnace cabinet is also constructed of heavy gauge steel and has Air is drawn in at the top by the fan and discharged through a enamel paint finish . A two - speed fan is used with Models 5. A single speed The furnace controls are located behind an access door fan is used on all other models . The furnace contains a on the lower front of the furnace . All models are equipped multi - slot burner ( two on Models 5. American Gas Association listed gas valves and pilots . L . R ( li - Models 4. Optional Accessories Side Outlet Grille Kit 6. Side Grille Kit 6. Lets you route some heated air to a second room . Mounts Lets you route some heated air to side of furnace in the on side wall of second room and must be within 1. See pages 7 & 1. See pages 7 & 1. Trim Strip Kit 4. Diffuser Grille Kit 6. Provides finished edge at side of wall furnace . Neutral Lets you route some heated air in a two - way direction . Kit beige enamel steel . Replacement Vent Cap Assembly 9. Should for any reason your vent cap becomes damaged NOTE and its operation impaired , replace it immediately . Kits are identified on the carton by manufacturing number 6. Helpful Installation Information The following booklets will help you in making the installation : ANSI / NFPA 7. Canadian Electrical Code . American National Standard NFPA5. ANSI Z2. 23 . 1 1. In Canada : CAN / CGA B1. Installation Code . The maximum inlet gas supply pressure is 1. READ THESE RULES AND THE INSTRUCTIONS CAREFULLY . FAILURE TO FOLLOW THESE 7 . ANY SAFETY SCREEN , GUARD OR PARTS RE - RULES AND INSTRUCTIONS COULD CAUSE A MOVED FOR SERVICING AN APPLIANCE MUST BE MALFUNCTION OF THE FURNACE . THIS COULD REPLACED PRIOR TO OPERATING THE AP - RESULT IN DEATH , SERIOUS BODILY INJURY , PLIANCE TO AVOID PROPERTY DAMAGE , BODILY AND / OR PROPERTY DAMAGE . INJURY OR DEATH . INSTALL the furnace vent directly to the outdoors , us - INSTALLATION MUST CONFORM TO LOCAL CODES . IN ing the vent assembly supplied with the furnace , so THE ABSENCE OF LOCAL CODES , INSTALLATION that harmful gases will not collect inside the building . MUST CONFORM WITH THE NATIONAL FUEL GAS 9 . PROVIDE FOR ADEQUATE COMBUSTION AIR around CODE , ANSI Z2. THE APPLIANCE , WHEN IN - vent cap on outside , see Fig . STALLED , MUST BE ELECTRICALLY CONNECTED AND air circulation around cabinet inside the open room . GROUNDED IN ACCORDANCE WITH LOCAL CODES OR , IN THE ABSENCE OF LOCAL CODES , WITH THE 1. NEVER vent flue gases into another room , a fireplace CURRENT NATIONAL ELECTRICAL CODE ANSI / NFPA or any space inside a building . This could cause pro - NO . NEVER test for gas leaks with an open flame . Use IN CANADA soap suds to check all gas connections . This will avoid 1 . INSTALLATION MUST CONFORM TO LOCAL the possibility of fire or explosion . CODES OR , IN THE ABSENCE OF LOCAL 1. CODES , THE CURRENT CAN / CGA B1. IN - ALLOW furnace to cool before servicing . Always shut STALLATION CODE . THE APPLIANCE , WHEN INSTALLED , MUST BE This will prevent any electrical shocks or burns . ELECTRICALLY CONNECTED AND GROUND - 1. DUE TO HIGH TEMPERATURES , locate the furnace ED IN ACCORDANCE WITH LOCAL CODES OR , out of traffic and away from furniture and draperies . IN THE ABSENCE OF LOCAL CODES , WITH THE CURRENT CSA C2. CANADIAN ELEC - 1. ALERT children and adults to the hazards of high sur - TRICAL CODE . REFERENCE IS MADE IN THIS MANUAL clothing ignition . REGARDING GAS TYPE AS LP . BE ADVISED 1. 5 . CAREFULLY supervise young children when they are THAT L . R IS NOT AVAILABLE IN CANADA , in the same room with the furnace . REFER TO PROPANEIL . DO NOT place clothing or other flammable material on or near furnace . USE ONLY MANUFACTURER'S REPLACEMENT 1. INSTALLATION and REPAIR must be done by a PARTS . USE OF ANY OTHER PARTS COULD CAUSE qualified service person . The appliance should be in - INJURY OR DEATH . DO NOT install this furnace in an alcove . More frequent cleaning may be required due to excessive lint from carpeting , bedding 3 . DO NOT install these furnaces in a travel trailer , recreational vehicle or mobile home . It is imperative that control compart - ments , burners and circulating air passages be kept 4 . MAINTAIN all clearances specified in section clean . Gas Furnace F. A. Q's - Get Top Answers To Your Questions! When considering replacing your gas furnace, there are a lot of questions that you need the answers to. After all, this is not a decision that you should take lightly! Compiled below is a comprehensive FAQ with answers to all of the most common inquiries that people have about gas furnaces. Hopefully, they will assist you in making a more informed decision. What Is The Average Price To Replace An Oil Furnace With a Natural Gas Furnace? The cost of replacing your oil furnace with a gas furnace will vary widely depending on multiple factors, including your location and the type of furnace that you choose. However, the cost typically ranges from $5,0. However, this should really be viewed more as an investment than an outright cost, as you will earn the money back via energy savings eventually. How Much Do Gas Furnaces Cost, On Average? The cost of both the furnace and installation is generally $3. What Do 8. 0% and 9. Furnace Efficiency Ratings Mean? The percentages represent the amount of energy that is directly converted into heat. Therefore, if a furnace has a rating of 9. AFUE (Annual Fuel Utilization Efficiency), then that means that 9. Are There Tax Credits For Buying a New Gas Furnace? There certainly are! You will need to check with your local municipality and your accountant, etc, but there are generally multiple tax credits (state, local, and federal) that can be collected for installing a new gas furnace. The regulations also vary from year to year, and have stipulations attached, so definitely speak with your accountant to see what you might be eligible to claim. Do All Gas Furnaces Have Filters? Yes, all furnaces being manufactured are required to have a filter. What Are the Best Brands of Natural Gas Furnaces? Some of the top brands in the industry include: Arcoaire, Ruud, Carrier, Coleman, Burnham, Olsen, Frigidaire, Trane, Heil, Airco, Janitrol, Armstrong, Weatherking, Comfortmaker, Goodman, Bryant, Luxaire, American Standard, York, Rheem, Tempstar, Lennox, Ducane, Amana, Gibson, and Payne. Are Electric or Gas Furnaces More Efficient? There is some debate about the relative benefits of each type of furnace, but energy experts generally agreed that gas furnaces are by far the more efficient type of furnace to choose and to use. Do Newer Model Gas Furnaces Have a Pilot Light? Newer furnaces, which are more efficient, do not contain a pilot light. Rather, they have is an electric ignition. This is not to be confused with an electric furnace – the furnace is still a gas furnace. It just has an electric ignition instead of a pilot light! What Pre- 1. 97. 0s Gas Furnaces Contain Insulation With Asbestos? If your furnace was installed prior to the 1. Rather than attempt to investigate this yourself, it is much better to have a professional come out to your property and assess the situation. Asbestos is very dangerous, and only qualified professionals should attempt to handle it or investigate it. Although most health risks are incurred due to long- term exposure, even a short exposure can cause unintended and serious health consequences. Overall, it is best to just leave this job to the professionals and not take the risk at all. By familiarizing yourself with this information on gas furnaces, you will be preparing yourself with the knowledge necessary to make a decision about gas vs. If energy efficiency is your goal, it is clear that the level of efficiency achieved by gas furnaces, combined with the potential tax benefits that you can receive, make a gas furnaces a clear advantageous choice when deciding what type of new furnace you’re going to get installed in your home. Summary. Article Name. Gas Furnace Frequently Asked Questions. Description. Questions about gas furnaces? Get answers here. Author. Kelsey Neff.
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